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Q&A with Kevin Thompson, Arctic Cat Engineer


(12/1/2011)

Kevin Thompson, Arctic Cat Engineer

Kevin Thompson started working in the Engineering department in 1985, and today manages the Styling, Plastic and Drive Systems centers. A gifted, perceptive engineer who has managed projects ranging from the original ZR to many of the pioneering technology of the new ProCross/ProClimb machines, Thompson draws upon a lifetime of experience that began as a kid watching his dad, Davey Thompson, become a legendary Team Arctic racer, team manager and engineer.

It’s always great to talk with Kevin (48), who was nice enough to let me record our last conversation.

 

 

AI: Okay, what’s your job title, and then explain what you actually do?

Thompson: My title is Manager, Center of Expertise. I manage two areas: Drive Systems, and Plastic/ Styling.

I’m accountable for what we call System Design Specification (SDS), which means the game plan for snowmobile cost, features, weight, etc…, in Drive Systems, Plastic and Styling. I and other engineers are tasked to hit the targets outlined by the SDS.

The SDS doesn’t tell us what the drive system is, rather, just what the expectations are for it. We work to achieve those expectations.

For instance, we started working on Arctic Drive System (ADS) five years ago. We met as team, discussed flaws of ACT Diamond Drive and discussed how to improve our drive system. Our discussions concerned weights, cost, timeline and such.

Many designs were considered based on functionality, cost, performance and other criteria, and eventually we delivered an entire drive system that met our SDS.

 

AI: What are some of the other positions you’ve held over the years?

Thompson: I started working in the Engineering shop in 1985. We were a smaller company then, and each person wore many hats. Back then, I worked in the Model shop, on sled calibration, testing and probably in other roles.

I became a Product Engineer around 1990, and in 1992 Roger (Skime) asked me to be Product Engineer for first ZR. That meant that I “owned” that snowmobile in terms of responsibility.

Later I became Product Manager, then Center of Expertise Manager of the drive systems when Dennis Zulawski retired. When my dad retired a few years ago, I added Plastic and Styling to my duties. That’s what I do today.

 

Kevin Thompson, Arctic Cat Engineer

Thompson shown next to a prototype Arctic Cat F1100 Turbo rigged up for summertime testing.

 

AI: Your teams brought a lot of new technology to the new Arctic Cat ProCross and ProClimb machines for 2012. What are a couple of the highlights for you?

Thompson: There are so many aspects of the new machines that I’m proud of, but particularly the styling, the plastic fit and finish and the Arctic Drive System. They’re all brand new. We took weight off and they function better than their counterparts on the Twin Spar platform.

I think our sleds have always had great engines, great suspensions and best ride quality. But sometimes we’ve struggled on the styling. On F4 (the company’s internal name for the ProCross/ProClimb machines), we launched a new design process, led by Nathan Blomker.

I may manage the Styling department, but I don’t claim to have style. Nathan, Corey Friesen and Erick Halvorson…these are the guys here who have style, and they defended the style of ProCross through the entire process, which was no small task.

There is a solution for both styling and function. In the past, we were always about function, rather than form. On ProCross/ProClimb we maintained both, which is a big highlight for me.

 

Kevin Thompson, Arctic Cat Engineer

Thompson discusses a ProCross test sled with engineers Cord Christensen (middle) and Gary Homme.

AI: Keeping the jackshaft and motor in fixed-alignment with each other has been something of a holy-grail pursuit for many years. Why has it been so elusive, and what finally makes it possible?

Thompson: We tried the concept previously on the 2002 Sno Pro race sled, which was essentially the first Firecat, but there were some problems with that attempt.

To make our new Torque Control Link system work, we had to start from scratch. The old drivecase wouldn’t really allow us to accomplish the goal, so really everything about the drive system had to change.  

We have a great drivetrain engineer here, Mike Tadych, who did the design work on the new drive system. He was able to make the system work because of his creativity, but also because he had a clean slate.

When you start clean, you can re-imagine the possibilities. The self-aligning bearings and oil seals were the critical components to ADS, neither of which could have been used if we had to use legacy components.

 

Kevin Thompson, Arctic Cat Engineer

AI: What are the greatest challenges of your job and the greatest satisfactions?

Thompson: The biggest challenge is to hit and maintain our cost targets. Snowmobiles are getting expensive, and we’re trying to keep them affordable. This is a company-wide challenge. This is more of an issue now than it was 15 years ago. Back then we just designed and built a sled, then came up with price. Now we have cost and weight targets prior to starting any program.

The greatest satisfaction comes at the end of a project like the ProCross/ProClimb, seeing the enthusiasm and pride of everyone here. When we went to the dealer show last March, our dealers were extremely excited about the 2012 line, so when we returned to Arctic Cat and were able to convey that reaction, everyone here felt great pride and satisfaction. The same thing happened when our customers saw the product.

The pride we feel about our snowmobiles is similar to being a parent and talking about your children. This model line was the result of four years of hard work, for manufacturing, purchasing, engineering, etc… Everyone is proud of the new machines.

 

Kevin Thompson, Arctic Cat Engineer

AI: How frequently do you ride snowmobiles as part of your job?

Thompson: I probably rode two days each week last winter, which is about average. When I ride many days in a row doing field analysis, I kind of become numb to a sled. I need a break to really refresh and come at it with a fresh perspective.

When I ride, it’s almost always with other people. We try to test as a group and get feedback. We always maintain a baseline snowmobile that doesn’t change, that we compare with.

We never just go riding for no purpose: There’s always a reason or objective to the ride. Following each ride we have discussions and evaluate the product.

I believe this is a key reason we do so well with our engine and ride calibration. Both of these groups give each other useful, necessary feedback…A LOT of feedback! An engine guy like Ryan Hayes can detect what’s going on with a suspension and provide important feedback. And a suspension engineer like Jeff Olson can feel exactly what’s going on with clutch calibration.

So upwards of 25 such people end up providing critical feedback on ride calibration and engines. And these people contain some of the greatest institutional knowledge in the entire sport. So the end result proven ideas and calibration.

 

AI: Do you own snowmobiles?

Thompson: I’m riding sleds that are coming out in next 2-3 years. That’s where my seat time needs to be.

It’s interesting; a couple years ago I rode a 580 ZR. That’s a snowmobile that we have revered for many years, because when they were new they truly set the highest standard in ride and handling.

But when I rode that sled a couple years ago, I couldn’t believe how awkward the riding position felt. And it didn’t corner as well as I remembered.

I think that as the years go by we tend to remember only the good things. We forget ther noisy intakes, terrible fuel economy and sore backs of sleds from 15-20 years ago.

 

AI: What was the 50th Anniversary Celebration like for you and your family?

Thompson: That’s a hard one for me to answer, because it was so powerful.

I talked with friends from over the many years, reminiscing about really great experiences and friendships that span my entire life. There were customers with Arctic Cat tattoos on their arms… and the sheer number of snowmobiles on display was outstanding.

Really, the entire event was overwhelming in a good way.

My life has been snowmobiling. And to see peoples’ enthusiasm…their passion and love of the brand… (pause)… it’s difficult to put into words what I felt.

It was powerful and great. It was that way for my dad too.

None of us were prepared for the magnitude of enthusiasm of our customers. And it reminded many of the great place we’re at in life.

 

AI: I love the story you tell of your dad bringing you into the Race Shop as a teenager, in the old Sno Pro days, and he put you on Jim Dimmerman’s race sled.

Thompson: Dad raced Sno Pro for many years. After retiring from racing he became the Race Manager. Growing up, I spent a lot of time in race shop at night.

In the spring of 1979, after the race season ended, Dad and I were in race shop when he asked if I wanted to drive Jim’s sled around the Arctic Cat test track. It was just a casual conversation, no different than asking me if I wanted to eat hamburgers for lunch.

I’d been around race sleds my entire life. Dimmerman’s sleds, Elsner’s sleds, Coltom’s, Lofton’s… all of those guys. So when Dad asked if I wanted to ride Jim’s, it really wasn’t a huge deal.

So we put the Sno Pro sled on a trailer and took it to our track.

That Arctic Cat test track was better than any race track at that time, and was ideal that day. The ice was perfect, better than any race track I’d ever seen.

We fired up the sled and I probably did three laps on it. And what I remember most vividly was how easy it was to drive.

It was my first experience going down a straightaway on a sled with handlebars cocked 45 degrees. I’m sure I putzed around corners, but I was wide-open going down the straights.

 

AI: What strikes me about that story was how this experience, which to any other person would be a lifetime achievement, was just normal for you. So did you see guys like Elsner, Coltom or even your dad as the larger-than-life heroes like most race fans did back in the day, or just regular guys?

Thompson: Charlie Lofton had kids – Chad and Charlene – that were my age. When we were kids we always rode Kitty Cats together. I babysat Coltom’s kids. I wore my dad’s hand-me-down Factory Team Arctic jackets in 7th grade.

Even now…I work with Larry every day. As I walk into work each morning I see a huge poster of him racing, on the outside of the building.

I know he’s a legend and a hero, but to me he and the other guys are just friends. They’re people I’ve known all my life and who I see every day.

When you grow up among these guys and with these kinds of everyday experiences, you don’t see them as unusual.

 

AI: What’s your all-time favorite Arctic Cat, and why?

Thompson: Probably the first ZR.

For me, it was a sled that we developed with our friends like Steve Thorsen, Dean Schwarzwalter, Brian Nelson, Hubert Fixsen, Joey Hallstrom, Kirk (Hibbert) and others, each of whom had great ideas and worked really hard to perfect on that machine.

We were a company made up of racers. Donn Eide, Brian Espeseth, Dad, Greg Spaulding, Tim Benedict and more. But we didn’t start really wining until the ZR.

In 1993-94 we started to dominate racing, and have continued to do so almost every year since. To be part of where that all started was and is very special.

 

AI: You pick: Following the I-500 for three days, or standing behind the fence at Eagle River on Derby weekend?

Thompson: Oh I’d have to go with Eagle River. There’s so much racing that you can watch, and I always enjoyed that. Tight, great racing.

I enjoy the I-500 and still chase that race each year, but Eagle is extra special for me. Nothing compares to watching three sleds dive into turn one at Eagle.

 

Kevin Thompson (l) and Roger Skime

Thompson (l) talking with Roger Skime, Arctic Cat VP of Engineering

AI: Tell me a good Roger Skime story.

Thompson: For all the engineers here, whether they’re a ride calibration engineer, engine or suspension engineer, when they think they’re done calibrating their area of a snowmobile, they still have to pass the “Skime Test.”

Roger takes their machine for a ride and either gives it his blessing, or not. Very few sleds pass the first time.

Over the years “strange and miraculous” things happen to peoples’ machines just prior to the Skime Test, because after Roger rides it, the engineer immediately sees a problem that didn’t exist before (laughter).

We have a lot of very, very talented and experienced engineers at Arctic Cat, but nobody in this entire sport has more institutional knowledge than Roger. He’s better than anyone at knowing how an entire machine is, or isn’t, working.

He will do things that a young engineer won’t do, like drive through a swamp at 10 mph for an hour.

After enough trial and error, when an engineer’s machine finally passes the Skime Test, it’s like a badge of honor.



Comments (19):

jeff says:
12/1/2011 8:20:00 PM

John, words cannot describe how great this site is. Its these legendary people at Arctic that make this such a great company, I truly think if every snowmobile enthusiast really knew the history of this amazing company and the people behind it they would bleed green like the rest of us and never even consider owning anything else.

John Zanon says:
12/1/2011 8:24:00 PM

There's no better way to end a great story than with Roger Skime!
RLS says:
12/2/2011 5:56:00 AM

Very nice article as are all on this site! I can never get enough,I check it daily for fresh stuff. So many legends of the sport work for CAT. Kind of going off track here but in 1995 I ordered a brand new ZRT 600. I was so excited when I got the call from Wilsons sport and marine that my new sled was in. However that turned into major disappointment as it was a dog off the line and fouled spark plugs so fast I thought I was a shareholder for NGK. My dealer and ARCTIC CAT did not disappoint. I dropped it off at Wilsons and they adjusted the carbs and worked directly with the factory on the clutching. The factory sent several different ramps weights and springs to the tech at the dealer. The dealer called me and I grabbed my helmet and gear went there and to my surprise the tech said try this set-up. After a couple pulls down the lake and talking with the tech he did a couple more clutching changes with the parts cat sent to them. So off I went again but this time I needed the 192 Woodys studs which I thought was overkill the way it ran before all the tuning. When I returned from that run I told the tech you gotta try this thing now. He returned with a grin from ear to ear and said this the fastest ZRT 600 he ever rode. Any way he made some notes on the set up I thanked him than called AC and I thanked them. Any way this is an experience I will never forget and after reading this article reminded me of it and just thought I would share that with everyone. That was my second new cat with four more since than. All because of that everlasting experience all my future new sleds will be Arctic Cats.
Jim Dimmerman says:
12/2/2011 5:57:00 AM

Kevin, they say an apple doesn't fall far from the tree..You are such an example of the same passion your father had !! I had the pleasure of racing several of the models the you helped develop,very sucessfully..The future of Arctic Cat is in good hands. From 1985 til now, you've come a long ways to the undisputed leader in Snowmobiles ! Keep up the good work.....Oh by the way...when did you say you snuck my sled out for a test ride.???? (just kiddin) Jim
Mike F says:
12/2/2011 9:50:00 AM

John, This stuff is so fun to read! Thank you!
JD3 says:
12/2/2011 11:05:00 AM

I love this site !! Thanks for your efforts. I am 53 and remember these legends of our sport. Of all my sleds the most fun was my 94 ZR700 modded with twins and the limiter strap adjustment knob off the racer. It gave Tcats fits to 90+ and with the knob you could control the handling quickly for conditions. A great combo. My snopro 720 reminds me of it in many ways
Stephen Knox says:
12/2/2011 12:48:00 PM

Great interview, great comments.
Hats of to all who were the colors of Arctic Cat!
flintstone says:
12/2/2011 3:27:00 PM

the air filter on the test sled looks alot different then the one on my production sled..maybe that is why they missed the elbow issue?
Kevin Hooper says:
12/2/2011 5:43:00 PM

The AC brand is great but it's the people who designed them, built them, tested them, and raced them that is so interesting to read about. Thanks.
John Sandberg says:
12/2/2011 9:47:00 PM

Thanks for reading this stuff, folks. I appreciate it!

I too am fascinated by Arctic Cat people, be it those who design, build, test, race and just ride them. It's truly an extraordinary "family."
Jason Currier says:
12/2/2011 11:28:00 PM

John,
this sorta thing is why I am an avid arctic cat person, a number of years ago while teaching in bush Alaska... I met Kirk Hibbert in White Mountain, when he and Scot Davis were running the prototype 500 fire cats in the Iron Dog... competing against 600's, they had a chance... &(I helped fix a few bugs) long story (but I'm willing to share..lol,)
and after my 32nd sled and 27th cat... I appreciate the fact that real people are still behind what I ride. Thanks.

Now if only I could get that Iron Dog "teacher on the trail" sponsor Again... another log story :-)
Auggie Musech says:
12/3/2011 3:12:00 PM

I worked for Arctic Cat for ten years in the Service Dept (sales sold the first sled and we sold the rest) both in TRF and Plymouth, MN and thoes were some of the most fun (of course there were moments) years in my career. I went on to work for BMW of NA but that just wasn't the same or as much fun. Anyhow you guys, keep your nose's to the grindstone and don't let up.

Auggie
Auggie says:
12/3/2011 3:21:00 PM

OH by the way, did I forget to mention that Miss ISOC is my Grandauthger??

Auggie
Jeremy says:
12/4/2011 8:14:00 PM

Every once in a while I read these articles and realize how lucky I was to ride around with guys like KT,Huber,Roger,BN,Russ,John Sandberg and many more engineers. It was truly a great experience to have them coming and going from our race trailers and helping us in the pits. Keep up the good work John. Let me know when you get up in this area or to BN s with your N/A and we can compare for a day. I just picked up my8.
Mandy says:
12/5/2011 5:22:00 PM

Nice article dad! Proud of you!
Shawn Darley says:
1/27/2012 3:16:00 PM

Kevin, I have invented a hybrid snow mobile. This machine is long over due and would be an asset to your company in staying a step ahead of your competitor.Now I ask how do I get your company to just look at what I have and possibly offer me something for my prototype? If you're not able to deal with me personally, is there an invention company you prefer to deal with? Thank you for your time. Shawn Darley
bala says:
10/22/2013 3:45:00 AM

Hi Kevin,glad to know that you are still having fun at Arctic...
Sachiko says:
3/23/2014 1:14:00 AM

That was fun! Poor wrecks! Boots didn't work for Rosie eehitr. She prefers to be carried in the snow. Ada looks precious. I can hear that snow suit making a swish swish sound when she walks.
Farid says:
3/24/2014 12:34:00 AM

She definitely IS sothiemng special. I'm really looking forward to this show. Will definitely post some pics for you guys x^^^ No solo shows for me for a while. I had one back in Nov and then the tandem with Kelly T a few weeks ago.I'm taking a break for now :) http://idvmeiri.com [url=http://heldhhae.com]heldhhae[/url] [link=http://hilvkysgcg.com]hilvkysgcg[/link]

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