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Still Snowmobiling: Arctic Cat Engineering

Arctic Cat snowmobile engineering in April. Photo by

It’s April, with all the usual indications: returning birds, snow melt, emerging (and greening) grass…

But it’s still riding season for Arctic Cat snowmobile engineers.


Arctic Cat snowmobile engineering in April. Photo by

And it’s still full-on winter where Arctic Cat engineers were testing when I visited them recently, with nearly two feet of fresh snow to prove it.


Arctic Cat snowmobile engineering in April. Photo by

On this day a crew were calibrating and testing a fleet of machines in preparation for future models.


Arctic Cat's Bart Magner. Photo by

One such machine was this ZR 4000RR, which has seen some clutching changes since I last rode it in March. According to calibration engineer Bart Magner, the updated clutching has produced a 3-sled length improvement in acceleration over its March state of tune. Cool!


Arctic Cat's Kevin Thompson and Larry Coltom. Photo by

Drive Team engineers Kevin Thompson (left) and Larry Coltom were working on drive systems.

Improvements in bearing materials and venting on the 2014 models brought solid improvements to belt life for most customers this year, yet the team are still working on enhancements for select models.


Arctic Cat snowmobile engineering in April. Photo by

One such enhancement I saw on several sleds is a new side panel vent kit, which brings more cool air into the drive system to reduce operating temperature. This will come stock on several 2015 models (look for story here in the coming month or so) and is also available as an accessory (P/N 6639-817).


Arctic Cat's Gary Homme & Kevin Thompson. Photo:

Here engineers Gary Homme (left) and Thompson prep a sled with a temperature sensor to record real-time belt temps. The deep, heavy snow and temps in the 30s provided good test conditions for building heat.


Arctic Cat's Bart Magner & Dave Sabo. Photo by

Other engineers were performing additional data recording and calibration testing. Here Dave Sabo (right) updates a ZR6000 with a new fuel map that will be tested by Bart Magner (left).

This constant refinement is a weekly ritual during the riding season. As Sabo said to me, “We’re always tweaking for improvements because there’s always opportunity to get better.”

Thanks to a wonderfully long and snowy winter, these guys are happy with the gains they’ve made.  


Arctic Cat's Andy Olson. Photo by

Andy Olson was another Engine Group engineer working on  setting up a ZR6000 with a data recorder.

Arctic Cat has fully embraced the benefits of data acquisition when evaluating all aspects of snowmobile engineering.


Arctic Cat snowmobile engineering in April. Photo by

A few minutes later Olson was on the sled and performing a test run.


Arctic Cat's Gary Homme & Kevin Thompson. Photo:

The pattern of the day was for engineers to make a change on a machine, test it, and then come in for an informational download. Of course, the download involved computer hard drives AND human hard drives.


Arctic Cat snowmobile engineering in April. Photo by

Some of the tests involved only one or two accelerations, while others involved rides of several hours. I saw one test in which a Bearcat towed a machine at various speeds, and another in which an engineer ran for long distances at partial throttle positions.

Each is part of a comprehensive effort to match the various conditions and riding styles these machines will see once they are production sleds.


Arctic Cat snowmobile engineering in April.

On one of the more adventurous test rides last week, a group found some REALLY deep, untracked snow. 


Bart Magner used his helmet cam to record Andy Olson busting through the powder on a ZR6000, followed by Magner’s maniacal laughter when Olson gets stuck.


Arctic Cat's Andy Olson is happily stuck on a ZR 6000

Andy was all smiles though!


Arctic Cat engineer Bart Magner gets stuck for only the second time in his career.

And Bart proved that he too was fully capable of burying a ZR6000. He claimed this was only the second time in his career in which he’s been stuck. I don’t believe him for a second.


Arctic Cat snowmobile engineering in April. Photo by

Back inside one of the engineering trailers, Mike Larson waits for Dave Sabo to finish downloading the data from another test run.


Arctic Cat snowmobile engineering in April. Photo by

More data recorded, more test runs… repeat. And so another day goes by for this crew of Arctic Cat engineers. Other crews were testing at a different area this day, while the mountain team were making runs out of the company’s R&D test facility in Idaho.

It might be springtime for most people who are reading this, but it’s still winter and snowmobiling season for Arctic Cat.

Thanks for reading.



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